Murali - Automation & Process Engineer with 8+ years in Electronics Manufacturing and Automation

Indiaen

Led quality improvement initiatives at Pegatron India, boosting SMT and testing yields through detailed reporting and troubleshooting.

Reduced defect rates and DPPM at Foxconn, enhancing customer satisfaction by implementing corrective actions.

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Summary

Dedicated engineer with over 8 years in automation, process improvement, and PCB manufacturing. Skilled in machinery installation, quality enhancement, and project management, committed to delivering efficient and reliable production solutions.

Key Achievements

Successfully installed and wired PLC systems for new machinery, optimizing production processes at Apexinergia Tech.
Managed project planning and machinery installation, ensuring timely completion of new automation projects.

Skills

Automation & Control SystemsAdvanced

Expertise in AC/DC Drives, Servo Drives, Pneumatic Valves, and PLC wiring for automation solutions.

Process Improvement & Quality ManagementExpert

Proven track record in reducing defects, analyzing failure trends, and implementing Kaizen initiatives.

PCB & SMT ManufacturingAdvanced

Skilled in PCB assembly, Solder Paste application, AOI & SPI inspection, and automated machine monitoring.

Project Planning & ExecutionIntermediate

Experience in planning, coordinating, and executing new machinery installations and process upgrades.

Languages

Tamil

Experience

Automation Engineer

Apexinergia Tech solutions

Familiar with AC Drives, Servo Drives AC&DC Motors, Pneumatic Valves & Controllers.. Installation of New Machinery, Wiring of PLC as per Drawings.. Planning of New Projects to complete in meantime.. Jigs fixtures calibration and validation.. Glue machine all process like calibration glue path modification. working with robotics, software, and hardware to streamline processes in manufacturing. Focus on manufacturing lines, PLCs, HMI, robotics, and physical machinery.

Process Engineer || Apple MLB || PCB || SMT

Pegatron India PVT LTD

Project Leadership for Quality Improvement & Failure Reduction. Created detailed PowerPoint reports focusing on sustaining and improving SMA (Surface Mount Assembly) and Testing Yields.. Troubleshot DEK Screen Printers, improving print yield and achieving optimal production UPH (Units Per Hour). Applied quality tools such as FMEA, SPC, and led 8D problem-solving initiatives.. Led Kaizen continuous improvement projects and analyzed CPK values during NPI projects.. Conduct root cause analysis (RCCA) to identify underlying issues causing production delays.

Process Technician || Apple MLB || PCB || SMT

Foxconn Hon Hai Mega Development India PVT LTD

Ensured customer satisfaction by monitoring Yield and DPPM.. Analyzed defect rates, identified trends, and implemented corrective actions.. Driven the team to meet individual and collective Key Performance Indicators for productivity, quality, and efficiency.